{"id":84319,"topic":"ai","source":"BBC","title":"AI machine 'helps save 25 million Lego bricks from landfill' - BBC","url":"https://www.bbc.com/news/articles/c689jqvnqw9jo","url_hash":"e571fbca299d6ea64cd1dc8e78e61afdcea56c5d","author":"","summary":"AI machine 'helps save 25 million Lego bricks from landfill' BBC","content":"AI machine 'helps save 25 million Lego bricks'\nAn artificial intelligence-powered sorting machine has helped save 25 million Lego bricks from landfill, a company has said.\nWeBuyBricks, based at Hall Carr Mill in Rawtenstall, Lancashire, buys unwanted Lego before cleaning and sorting the pieces so they can be sold again.\nIts Brick-O-Matic uses cameras, artificial intelligence and jets of air to identify individual pieces and has capacity to sort up to 100,000 of them a day, according the to the firm.\nHead of projects Brad Hacking said automating the process was essential because sorting large quantities of mixed Lego by hand was \"really difficult\".\nBoxes of mixed Lego are put into the machine before the pieces pass beneath camera systems which use AI and machine-learning software to identify them.\nHacking said the system could recognise more than 60,000 different Lego pieces.\nOnce identified, jets of air direct the pieces into different chutes so they can be used to make up sets again.\nHe said the machine could process two pieces a second and claimed it was more than 100 times more efficient than sorting the Lego manually.\nThere are currently more than 10 tonnes of Lego at the Rawtenstall site waiting to be processed, he added.\nThe company says it believes the Brick-O-Matic is the first machine of its type in the UK.\nHacking said the network of conveyor belts and air jets had developed from an initial idea into something which \"does feel very Willy Wonka or Wallace and Gromit\".\nThe system can also tell staff how complete a Lego set is.\nHacking said that if a set was missing five or 10 pieces, the machine could be set to look specifically for them as more Lego passed through it, or staff could buy the missing pieces elsewhere.\nStar Wars and Harry Potter are among the most popular themes handled by the business, alongside Marvel and DC sets.\nHacking said it also received rare, vintage and retired Lego.\nAll the Lego is cleaned, checked for authenticity and has foreign objects removed before it is resold, he said.\nOne of the company's aims was to make Lego more affordable, he said, with sets on its website offered for between 40% and 60% less than their new price.\nHacking said the business wanted consumers to become as comfortable buying pre-owned Lego as they had become with buying used clothes.\nAs well as complete sets, the company sells bundles of loose bricks, such as pieces of a particular colour for projects or people building their own designs.\nOld mill, new technology\nThe technology is operating inside a building with its own industrial history.\nHacking said Hall Carr Mill, in its current form, dated from 1872 and had not been fully used since around the mid-to-late 1990s.\nHe said the company had considered moving into newer industrial premises elsewhere in Lancashire but wanted to remain locally so it could retain staff, some of whom had worked for the business for many years.\nWeBuyBricks grew out of used-book business WeBuyBooks, which Hacking described as its parent company.\nHe said there was something fitting about installing modern AI technology in an old mill because the looms operating there in the late 1800s would themselves have been at the forefront of technology.\n\"We're feeling like we're just reinvigorating it for the modern age,\" he said.","image_url":"https://ichef.bbci.co.uk/news/1024/branded_news/6196/live/f95678e0-b1ca-11f1-8493-1910d79d53eb.jpg","lang":"en","published_at":"2026-09-17T05:34:21+00:00","fetched_at":"2026-09-17T06:15:04+00:00","status":"read","starred":0,"extract_state":"ok","summary_auto":"AI machine 'helps save 25 million Lego bricks'\nAn artificial intelligence-powered sorting machine has helped save 25 million Lego bricks from landfill, a company has said. 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BBC","source_name":"BBC","author":null,"published_at":"2026-09-17T05:34:21+00:00","locale":"en","topic":"ai","tags":[],"rss_summary":"AI machine 'helps save 25 million Lego bricks from landfill' BBC","full_text":"AI machine 'helps save 25 million Lego bricks'\nAn artificial intelligence-powered sorting machine has helped save 25 million Lego bricks from landfill, a company has said.\nWeBuyBricks, based at Hall Carr Mill in Rawtenstall, Lancashire, buys unwanted Lego before cleaning and sorting the pieces so they can be sold again.\nIts Brick-O-Matic uses cameras, artificial intelligence and jets of air to identify individual pieces and has capacity to sort up to 100,000 of them a day, according the to the firm.\nHead of projects Brad Hacking said automating the process was essential because sorting large quantities of mixed Lego by hand was \"really difficult\".\nBoxes of mixed Lego are put into the machine before the pieces pass beneath camera systems which use AI and machine-learning software to identify them.\nHacking said the system could recognise more than 60,000 different Lego pieces.\nOnce identified, jets of air direct the pieces into different chutes so they can be used to make up sets again.\nHe said the machine could process two pieces a second and claimed it was more than 100 times more efficient than sorting the Lego manually.\nThere are currently more than 10 tonnes of Lego at the Rawtenstall site waiting to be processed, he added.\nThe company says it believes the Brick-O-Matic is the first machine of its type in the UK.\nHacking said the network of conveyor belts and air jets had developed from an initial idea into something which \"does feel very Willy Wonka or Wallace and Gromit\".\nThe system can also tell staff how complete a Lego set is.\nHacking said that if a set was missing five or 10 pieces, the machine could be set to look specifically for them as more Lego passed through it, or staff could buy the missing pieces elsewhere.\nStar Wars and Harry Potter are among the most popular themes handled by the business, alongside Marvel and DC sets.\nHacking said it also received rare, vintage and retired Lego.\nAll the Lego is cleaned, checked for authenticity and has foreign objects removed before it is resold, he said.\nOne of the company's aims was to make Lego more affordable, he said, with sets on its website offered for between 40% and 60% less than their new price.\nHacking said the business wanted consumers to become as comfortable buying pre-owned Lego as they had become with buying used clothes.\nAs well as complete sets, the company sells bundles of loose bricks, such as pieces of a particular colour for projects or people building their own designs.\nOld mill, new technology\nThe technology is operating inside a building with its own industrial history.\nHacking said Hall Carr Mill, in its current form, dated from 1872 and had not been fully used since around the mid-to-late 1990s.\nHe said the company had considered moving into newer industrial premises elsewhere in Lancashire but wanted to remain locally so it could retain staff, some of whom had worked for the business for many years.\nWeBuyBricks grew out of used-book business WeBuyBooks, which Hacking described as its parent company.\nHe said there was something fitting about installing modern AI technology in an old mill because the looms operating there in the late 1800s would themselves have been at the forefront of technology.\n\"We're feeling like we're just reinvigorating it for the modern age,\" he said.","excerpt":"AI machine 'helps save 25 million Lego bricks'\nAn artificial intelligence-powered sorting machine has helped save 25 million Lego bricks from landfill, a company has said. WeBuyBricks, based at Hall Carr Mill in Rawtenstall, Lancashire, buys unwanted Lego before cleaning and sorting the pieces so they can be sold again.","extraction":{"state":"ok","confidence":0.9,"error":null,"explanation":"High confidence: full text extraction produced 3314 characters.","diagnostics_url":"/api/diagnose?url=https%3A//www.bbc.com/news/articles/c689jqvnqw9jo","quality_profile":{"profile_version":"extraction_quality.v2","bucket":"high","confidence":0.9,"failure_kind":"none","retryable":false,"retry_after_attempts":0,"reason":"High confidence: full text extraction produced 3314 characters.","operator_guidance":{"severity":"ok","recommended_action":"trust_full_text","next_step":"Use the extracted full text as the primary article source.","operator_label":"Ready","can_retry":false,"can_use_summary":false,"diagnostics_required":false},"content_depth":{"contract_version":"content_depth.v1","category":"full_text","label":"Full text","has_full_text":true,"has_summary":true,"content_length":3314,"summary_length":321,"usable_text_length":3314,"source_field":"content"},"legacy_collapsed":false,"signals":{"extract_state":"ok","extract_error":null,"extract_retries":0,"content_length":3314,"summary_length":321}}},"display_formats":["compact","card","full","digest_section","json"]},"daily_stack_record":{"title":"AI machine 'helps save 25 million Lego bricks from landfill' - BBC","url":"https://www.bbc.com/news/articles/c689jqvnqw9jo","summary":"AI machine 'helps save 25 million Lego bricks'\nAn artificial intelligence-powered sorting machine has helped save 25 million Lego bricks from landfill, a company has said. WeBuyBricks, based at Hall Carr Mill in Rawtenstall, Lancashire, buys unwanted Lego before cleaning and sorting the pieces so they can be sold again.","source":"BBC","date":"2026-09-17T05:34:21+00:00","content":"AI machine 'helps save 25 million Lego bricks'\nAn artificial intelligence-powered sorting machine has helped save 25 million Lego bricks from landfill, a company has said.\nWeBuyBricks, based at Hall Carr Mill in Rawtenstall, Lancashire, buys unwanted Lego before cleaning and sorting the pieces so they can be sold again.\nIts Brick-O-Matic uses cameras, artificial intelligence and jets of air to identify individual pieces and has capacity to sort up to 100,000 of them a day, according the to the firm.\nHead of projects Brad Hacking said automating the process was essential because sorting large quantities of mixed Lego by hand was \"really difficult\".\nBoxes of mixed Lego are put into the machine before the pieces pass beneath camera systems which use AI and machine-learning 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machine 'helps save 25 million Lego bricks from landfill' - BBC","url":"https://www.bbc.com/news/articles/c689jqvnqw9jo","source":"BBC","author":null,"published_at":"2026-09-17T05:34:21+00:00","locale":"en","topic":"ai","tags":[],"excerpt":"AI machine 'helps save 25 million Lego bricks'\nAn artificial intelligence-powered sorting machine has helped save 25 million Lego bricks from landfill, a company has said. WeBuyBricks, based at Hall Carr Mill in Rawtenstall, Lancashire, buys unwanted Lego before cleaning and sorting the pieces so they can be sold again.","full_text":"AI machine 'helps save 25 million Lego bricks'\nAn artificial intelligence-powered sorting machine has helped save 25 million Lego bricks from landfill, a company has said.\nWeBuyBricks, based at Hall Carr Mill in Rawtenstall, Lancashire, buys unwanted Lego before cleaning and sorting the pieces so they can be sold again.\nIts Brick-O-Matic uses cameras, artificial intelligence and jets of air to identify individual pieces and has capacity to sort up to 100,000 of them a day, according the to the firm.\nHead of projects Brad Hacking said automating the process was essential because sorting large quantities of mixed Lego by hand was \"really difficult\".\nBoxes of mixed Lego are put into the machine before the pieces pass beneath camera systems which use AI and machine-learning software to identify them.\nHacking said the 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bricks' An artificial intelligence-powered sorting machine has helped save 25 million Lego bricks from landfill, a company has said. 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WeBuyBricks, based at Hall Carr Mill in Rawtenstall, Lancashire, buys unwanted Lego before cleaning and sorting the pieces so they can be sold again.","source":"BBC","date":"2026-09-17T05:34:21+00:00","content":"AI machine 'helps save 25 million Lego bricks'\nAn artificial intelligence-powered sorting machine has helped save 25 million Lego bricks from landfill, a company has said.\nWeBuyBricks, based at Hall Carr Mill in Rawtenstall, Lancashire, buys unwanted Lego before cleaning and sorting the pieces so they can be sold again.\nIts Brick-O-Matic uses cameras, artificial intelligence and jets of air to identify individual pieces and has capacity to sort up to 100,000 of them a day, according the to the firm.\nHead of projects Brad Hacking said automating the process was essential because sorting large quantities of mixed Lego by hand was \"really difficult\".\nBoxes of mixed Lego are put into the machine before the pieces pass beneath camera systems which use AI and machine-learning software to identify them.\nHacking said the system could recognise more than 60,000 different Lego pieces.\nOnce identified, jets of air direct the pieces into different chutes so they can be used to make up sets again.\nHe said the machine could process two pieces a second and claimed it was more than 100 times more efficient than sorting the Lego manually.\nThere are currently more than 10 tonnes of Lego at the Rawtenstall site waiting to be processed, he added.\nThe company says it believes the Brick-O-Matic is the first machine of its type in the UK.\nHacking said the network of conveyor belts and air jets had developed from an initial idea into something which \"does feel very Willy Wonka or Wallace and Gromit\".\nThe system can also tell staff how complete a Lego set is.\nHacking said that if a set was missing five or 10 pieces, the machine could be set to look specifically for them as more Lego passed through it, or staff could buy the missing pieces elsewhere.\nStar Wars and Harry Potter are among the most popular themes handled by the business, alongside Marvel and DC sets.\nHacking said it also received rare, vintage and retired Lego.\nAll the Lego is cleaned, checked for authenticity and has foreign objects removed before it is resold, he said.\nOne of the company's aims was to make Lego more affordable, he said, with sets on its website offered for between 40% and 60% less than their new price.\nHacking said the business wanted consumers to become as comfortable buying pre-owned Lego as they had become with buying used clothes.\nAs well as complete sets, the company sells bundles of loose bricks, such as pieces of a particular colour for projects or people building their own designs.\nOld mill, new technology\nThe technology is operating inside a building with its own industrial history.\nHacking said Hall Carr Mill, in its current form, dated from 1872 and had not been fully used since around the mid-to-late 1990s.\nHe said the company had considered moving into newer industrial premises elsewhere in Lancashire but wanted to remain locally so it could retain staff, some of whom had worked for the business for many years.\nWeBuyBricks grew out of used-book business WeBuyBooks, which Hacking described as its parent company.\nHe said there was something fitting about installing modern AI technology in an old mill because the looms operating there in the late 1800s would themselves have been at the forefront of technology.\n\"We're feeling like we're just reinvigorating it for the modern age,\" he said.","confidence":0.9,"diagnostics_url":"/api/diagnose?url=https%3A//www.bbc.com/news/articles/c689jqvnqw9jo","quality_bucket":"high","failure_kind":"none","retryable":false,"quality_reason":"High confidence: full text extraction produced 3314 characters.","quality_profile":{"profile_version":"extraction_quality.v2","bucket":"high","confidence":0.9,"failure_kind":"none","retryable":false,"retry_after_attempts":0,"reason":"High confidence: full text extraction produced 3314 characters.","operator_guidance":{"severity":"ok","recommended_action":"trust_full_text","next_step":"Use the extracted full text as the primary article source.","operator_label":"Ready","can_retry":false,"can_use_summary":false,"diagnostics_required":false},"content_depth":{"contract_version":"content_depth.v1","category":"full_text","label":"Full text","has_full_text":true,"has_summary":true,"content_length":3314,"summary_length":321,"usable_text_length":3314,"source_field":"content"},"legacy_collapsed":false,"signals":{"extract_state":"ok","extract_error":null,"extract_retries":0,"content_length":3314,"summary_length":321}},"tags":[],"format_contract_version":"news_item_formats.v1"}}}